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Horner
Horner APG specializes in the global automation market. Original equipment manufacturers (OEMs), integrators, and end-users are our customers...from various industries.everything from pharmaceutical companies to oil/gas, food, construction, and more. Our products include: Operator Control Stations (OCS...an all-in-one integrated controller); Conveyor Controllers for use with brushed and brushless rollers; Horner-brand products that can be used with GE Fanuc programmable controllers; and the TIU range of operator interface stations that support over 100 brands of programmable controllers, motion control products and drives. Being the leader in providing all-in-one control, Horner APG offers the widest range of integrated control products in the world.
Process Solutions is proud to provide the Horner APG product line to the Houston, Texas area. Contact Process Solutions at 281-491-3833 for more information about the Horner APG product lines.

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Cscape™ Software Version 9.0
Cscape™ Version 9 is a new release offering a variety of product improvements including full integration of IEC language editing as well as an improved "look and feel" of many dialogs, toolbars and |
Horner’s Operator Control Stations combine a controller, I/O, operator interface and networking into one convenient unit using a single programming package called Cscape.TM
PLC, HMI, I/O, All in one unit!
- 5.7" TFT Touchscreen
- Built-in I/O
- MicroSDTM and USB Flash Storage
- 256 KB Logic Memory
- Built-in CsCAN
- Color Coded connectors for easy wiring in the field
- Built on the XLe chassis and feature set, but with a larger, touch-based display
- 320 x 240 color touch display, with a high-resolution resistive touch screen (32,000 colors)
- USB Port for easy programming and application loading
- System button and five function keys
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XL6 Part Options
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Part Number |
Description |
| HE-XL-102 |
12 DC in (4 HSC), 6 Relay Out, 4 Analog In |
| HE-XL-103 |
12 DC in (4 HSC), 12 DC Out (2 PWM), 2 Analog In |
| HE-XL-104 |
24 DC in (4 HSC), 16 DC Out (2 PWM), 2 Analog In |
| HE-XL-105 |
12 DC in (4 HSC), 12 DC Out (2 PWM), 2 Universal Analog In (T/C, RTD, mV, mA, V) & 2 Analog out (mA, V) |
| HE-XEC |
Field installable 10/100 Ethernet Option |
| HE-XMC |
Field installable 14.4 Telephone Modem Option |
| HE-XRC9 |
900 MHz Wireless Modem |
| HE-200GPS183GSM |
GPS Satelite Receiver |
| HE-GSM04ANT |
Cell Modem with T-bar Antenna (3M) |
Product Information
Contact us for Pricing
Cscape™ Version 9 is a new release offering a variety of product improvements including full integration of IEC language editing as well as an improved "look and feel" of many dialogs, toolbars and user interface. Experienced users may enable "Classic Mode" to return to the previous "look and feel" for key user interface functions.
In addition to Cscape™ 9, we are simultaneously releasing NEW Firmware Version 12.62 for the XLe, XLt, and 12.60 for XL6, and XL6e Series of controllers. Some of the new features included with Cscape 9 are:
• Integrated support for IEC language editing
• New "Look and feel" user interface
• Adds MJ2 as a programming port for the XL series
• Support for protocols in graphics objects
• USB Flash Drive support for the USB A port on XL6, XL6e, QX351, QX751 and RX371
• Added Email support to send realtime controller data via email (Quick Start Guide)
• Removable media logging for alarms
• I/O remapping
• Free running timer
• And more!
• More. Click here for a list of Cscape 9.0 changes and enhancements
Complete symbol list (in PDF format)
Product Information
Applications and Other Documents
Horner - Lucas Oil Stadiu...
pdf/horner/qx_751/stadium...
Horner - Using OCS Modbus...
pdf/horner/OCS CT Drive M...
Contact us for Pricing
The XL Series of OCS controllers has expanded to include the NEW XLt, the world's smallest controller with a built-in touch screen, I/O and networking plus removable mass storage.
- Built on the XLe chassis and feature set, but with a larger, touch-based display
- 160x128 graphical display, with a high-resolution resistive touch screen
- Designed for indoor OR outdoor use. Direct sunlight readable display
- System button and four function keys
- 1.2 mS/K scan; 256KB memory; 2GB flash memory storage
- Four different models are available with
built-in I/O and one without I/O
- Designed for NEMA 4X environment; panel or DIN-rail mountable
- Works with the XL Series family of field installable add-on modules such as Ethernet, telephone modem and radio modem
- Inexpensive GPS receiver can be added for accurate time, position and velocity data
- Uses our freely available Cscape Software Coming August 10th, Cscape Version 8.5 that supports the new XLt Touch Screen OCS
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XLt Product Options
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Part Number |
Description |
| HE-XT-102 |
12 DC in (4 HSC), 6 Relay Out, 4 Analog In |
| HE-XT-103 |
12 DC in (4 HSC), 12 DC Out (2 PWM), 2 Analog In |
| HE-XT-104 |
24 DC in (4 HSC), 16 DC Out (2 PWM), 2 Analog In |
| HE-XT-105 |
12 DC in (4 HSC), 12 DC Out (2 PWM), 2 Universal Analog In (T/C, RTD, mV, mA, V) & 2 Analog out (mA, V) |
| HE-XEC |
Field installable 10/100 Ethernet Option |
| HE-XMC |
Field installable 14.4 Telephone Modem Option |
| HE-XRC9 |
900 MHz Wireless Modem |
| HE-200GPS183GSM |
GPS Satelite Receiver |
| HE-GSM04ANT |
Cell Modem with T-bar Antenna (3M) |
Product Information
Applications and Other Documents
Horner - Hot-Backup Opera...
pdf/horner/hotbackup.pdf...
Horner - Using 900MHz Rad...
pdf/horner/900.pdf...
Contact us for Pricing
XLe Graphical OCS
A compact all-in-one Control Solution with Controller, Graphics, Built-in I/O Networking and Removeable Mass Storage for Industrial Applications starting below the cost of a micro PLC plus operator interface.
- Takes less space and is more affordable than separate PLC and Operator Interfaces
- Graphics display for better process and machine visualization
- Built-in I/O with removable terminal blocks
- Data logging using built-in MicroSD™ removable mass data storage
- Two serial ports and downloadable protocols interface with almost any PLC or Drive
- Ethernet, wireless and Telephone Modem options cards for Plant and Remote Connectivity
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XLe Product Options
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Part Number |
Description |
| HE-XE-102 |
12 DC in (4 HSC), 6 Relay Out, 4 Analog In |
| HE-XE-103 |
12 DC in (4 HSC), 12 DC Out (2 PWM), 2 Analog In |
| HE-XE-104 |
24 DC in (4 HSC), 16 DC Out (2 PWM), 2 Analog In |
| HE-XE-105 |
12 DC in (4 HSC), 12 DC Out (2 PWM), 2 Universal Analog In (T/C, RTD, mV, mA, V) & 2 Analog out (mA, V) |
| HE-XEC |
Field installable 10/100 Ethernet Option |
| HE-XMC |
Field installable 14.4 Telephone Modem Option |
| HE-MC1 |
Removable Memory Card 256MB or larger |
Product Information
Applications and Other Documents
Horner - Garmin GPS to XL...
pdf/horner/OCS GPS Integr...
Horner - Hot-Backup Opera...
pdf/horner/hotbackup.pdf...
Horner - SMS Messaging on...
pdf/horner/OCS SMS Applic...
Horner - Using 900MHz Rad...
pdf/horner/900.pdf...
Horner - Utilizing the CA...
pdf/horner/OCS CANopen Ma...
Contact us for Pricing
Operator Control Station - QX Touchscreen OCS
The QX Series is a Powerful All-In-One Controller with Vibrant Color Graphics, Embedded Ethernet, and Snap-on I/O
The QX Series is a Powerful All-In-One Controller with Vibrant Color
Graphics, Embedded Ethernet, and Snap-on I/O
The QX Color-Touch OCS series features a fast, powerful logic engine, SVGA resolution touchscreens and optional snap-on I/O. OCS (Operator Control Station) is a robust, reliable control product that combines a traditional controller… programmed in ladder logic...operator interface, I/O and networking into an integrated, all-in-one unit using a single software package. The QX has three screen sizes (8.4", 10.4", and 12.1"), and a typical logic scan rate of 0.2mS/K. In addition, the QX has embedded Ethernet and supports many Internet capabilities such as remote data access, programming, hosting HTML-based Web pages, and FTP sites. Plus, it has a built-in CompactFLASH® slot that allows users to easily store machine or process data (up to 2GB). Programs can be updated and loaded through CompactFLASH a real advantage for OEMs or those supporting distant sites.
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QX Product Options
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Part Number |
Description |
| HE-QX451 |
QX Operator Control Station Base Unit with 8.4” SVGA TFT Screen |
| HE-QX551 |
QX Operator Control Station Base Unit with 10.4” SVGA TFT Screen |
| HE-QX651 |
QX Operator Control Station Base Unit with 12.1” SVGA TFT Screen |
| HE-QX751 |
QX Operator Control Station Base Unit with 15" XGA TFT Screen |
| HE-BP41 |
QX Backpack with support for SmartStack (2), FOX I/O and CsCAN |
| HE-BP41 (Rev G) |
Backpack with support for SmartStack, FOX I/O, CsCAN |
| HE-BP43 |
QX Backpack with support for SmartStack (4), FOX I/O, CsCAN and HSC/PWM |
| HE-BP43 (Rev G) |
Backpack with support for SmartStack, FOX I/O, CsCAN and HSC/PWM |
| HE-VIM400 |
Video Backpack with support for four (4) NTSC/PAL Video Inputs |
| HE-VIM401 |
Video Input Module (Coming Spring/Summer 2009) |
Product Information
Applications and Other Documents
Horner - CAN NETWORKS USI...
pdf/horner/MAN0799-01.pdf...
Horner - Hot-Backup Opera...
pdf/horner/hotbackup.pdf...
Horner - Lucas Oil Stadiu...
pdf/horner/qx_751/stadium...
Horner - Using OCS Modbus...
pdf/horner/OCS CT Drive M...
Contact us for Pricing
Operator Control Station - LX Touchscreen OCS
Contact us for Pricing
SmartStack I/O with fiber optic expansion
SmartStack™ Modular I/O
Expandable, Stackable I/O System for OCS Unlike conventional PLC I/O, SmartStackT I/O is not a rack-based design. SmartStack I/O modules are snapped onto the Operator Control Station (OCS) or an off-mounted base, and then stacked onto each other. They utilize a very small amount of panel space for the number of I/O provided. SmartStack modules are encased in metal housings and meet stringent noise, vibration, and shock standards. A maximum of 4 modules can be stacked directly onto an OCS, and another 20 modules can be added by using the fiber optic FOX I/O System. Color-Touchscreen OCS models can have up to 20 SmartStack modules using the FOX I/O System. There are over 50 SmartStack I/O modules available.They include a variety of mixed I/O modules offering a combination of inputs and outputs, digital and analog, and specialty modules: High Speed Counter (1 MHz), Stepper Indexer, ASCII BASIC, and AC Power Monitoring modules.You can select from a full complement of temperature input modules (Thermocouple, RTD,Thermistor), and SmartStack communication options include Ethernet TCP/IP, DeviceNetT Master and Slave, PROFIBUS Master and Slave and CANopen Master.
Many Ways to Expand You have several ways to expand the number of SmartStack modules. Connecting a miniRCS via the CsCAN port adds one more SmartStack module; networking an RCS controller allows you to add up to 4 more SmartStack modules. If you use a FOX100 I/O Expansion Module and the FOX I/O System, you can have up to 23 SmartStack modules (3 modules and the FOX100 mounted on the OCS plus 20 modules with the FOX I/O System). When using a Color-Touch OCS, you may connect 5 bases and have up to 20 SmartStack modules. Here is a summary of expansion options:
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OCS Models Max No. of SmartStack Modules
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| NX, RCS, OCS110, OCS210, and OCS250 |
4 |
| NX, OCS110, OCS210, or OCS250 plus RCS connected to CsCAN network |
4 per OCS plus 4 per RCS |
| NX and Color-Touchscreen OCS using FOX I/O System |
20 to 23 |
| OCS110, OCS210, OCS250, RCS116 or RCS250 with FOX100 Expansion Module and FOX I/O System |
23 |
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SmartStack Specialty Modules
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Metal |
Plastic |
Description |
| HE800ACM200 |
HE-ACM200 |
AC Power-line Monitor. Supports connection to three CTs (5A) and three PTs (120Vac). Provides a variety of Power data to the OCS/RCS. |
| HE800ASC100 |
HE-ASC100 |
ASCII BASIC coprocessor module. Module features 1 RS-232 and 1 RS-232/RS-485 port. 64K program/data memory. Features an interpreted BASIC. Module may be used for datalogging, complex serial communications. |
| HE800STP100 |
HE-STP100 |
Stepper Indexer. Module generates trapezoidal motion profiles. For use with Stepper Motor Drives compatible with 5V/TTL/Line Driver inputs. Supports step frequencies up to 245KHz. Supports optional encoder feedback. Capable of Relative, Absolute, and Regi |
| HE800HSC600 |
HE-HSC600 |
High Speed Counter/PWM. Module features 8 Digital Inputs (0/5/12/24vdc, poslogic) and 8 Digital Outputs (5-30vdc, neg logic). 1 or 2 inputs may be used as High Speed Counters, and 1 or 2 outputs may be used as PWM Outputs. Max Freq 1 MHz. |
| E800HSC601 |
HE-HSC601 |
High Speed Counter/PWM. Module features 8 Digital Inputs (0/5/12/24vdc, poslogic) and 8 Digital Outputs (5-30vdc, pos logic). 1 or 2 inputs may be used as High Speed Counters, and 1 or 2 outputs may be used as PWM Outputs. Max Freq 1 MHz. |
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SmartStack Communication Modules
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Metal |
Plastic |
Description |
| HE800ETN200 |
Not Available |
Ethernet Interface Module. Support 100baseT,TCP/IP with Ethernet Global Data Protocol. |
| HE800DNT450 |
HE-DNT450 |
DeviceNet Master Module* |
| E800DNT650 |
HE-DNT650 |
Enhanced DeviceNet Master Module* |
| HE800PBS600 |
HE-PBS600 |
PROFIBUS-DP Slave Module* |
| E800PBM650 |
HE-PBM650 |
PROFIBUS-DP Master Module* |
| HE800COM650 |
HE-COM650 |
CANopen Master Module* |
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SmartStack Digital Combo Modules
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Metal |
Plastic |
Description |
| HE800DIQ611 |
HE-DIQ611 |
8 DC Inputs (12/24vdc, pos/neg logic), 8 DC Outputs (5/12/24vdc, 0.5A, neg logic with ESCP) |
| HE800DIQ612 |
HE-DIQ612 |
8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (250vac, 30vdc, 3.0A) |
| HE800DIQ616 |
HE-DIQ616 |
8 DC Inputs (12/24vdc, pos/neg logic), 8 DC Outputs (5/12/24vdc, 0.5A, pos logic with ESCP) |
| HE800DIQ622 |
HE-DIQ622 |
8 AC Inputs (120vac), 6 Relay Outputs (250vac, 30vdc, 3.0A) |
| HE800DIQ624 |
HE-DIQ624 |
8 AC Inputs (120vac), 8 AC Outputs (80-250vac, 0.5A) |
| HE800DIQ627 |
HE-DIQ627 |
8 AC Inputs (120/240vac), 8 AC Outputs (80-250vac, 2.0A) |
| HE800DIQ711 |
HE-DIQ711 |
16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A neg. logic with |
| HE800DIQ712 |
HE-DIQ712 |
14 DC Inputs (12/24vdc), 10 Relay Outputs (250vac, 30vdc, 3.0A) |
| HE800DIQ716 |
HE-DIQ716 |
16 DC Inputs (12/24vdc), 12 DC Outputs (10-28vdc, 0.5A pos. logic with ESCP) |
| HE800DIQ722 |
HE-DIQ722 |
14 AC Inputs (120vac), 10 Relay Outputs (250vac, 30vdc, 3.0A) |
| HE800DIQ935 |
HE-DIQ935 |
32 DC Inputs (24vdc pos logic), 40 DC Outputs (5/12/24vdc, 50mA, neg logic). Recommended for pushbutton/pilot light duty. |
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SmartStack Digital I/O Modules
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Metal |
Plastic |
Description |
| HE800DIM210 |
HE-DIM210 |
8 DC Inputs (12/24vdc, pos/neg logic), 8 DC Outputs (5/12/24vdc, 0.5A, pos logic with ESCP) |
| HE800DIM310 |
HE-DIM310 |
16 DC Inputs (12/24vdc, pos/neg logic) |
| HE800DIM410 |
HE-DIM410 |
32 DC Inputs (12/24vdc, pos/neg logic) |
| HE800DQM202 |
HE-DQM202 |
8 Relay Outputs (250vac, 30vdc, 4.0A) |
| HE800DQM902 |
HE-DQM902 |
20 Relay Outputs (250vac, 30vdc, 2.5A) |
| HE800DQM306 |
HE-DQM306 |
16 DC Outputs (12/24vdc, 0.5A pos logic with ESCP) |
| HE800DQM406 |
HE-DQM406 |
32 DC Outputs (12/24vdc, 0.5A pos logic with ESCP) |
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SmartStack Analog Input Modules
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Metal |
Plastic |
Description |
| HE800ADC020 |
HE-ADC020 |
2 channel Analog Inputs, Current (0-20mA, +/-20mA) |
| HE800ADC120 |
HE-ADC120 |
4 channel Analog Inputs, Current (0-20mA, +/-20mA) |
| HE800ADC010 |
HE-ADC010 |
2 channel Analog Inputs,Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc) |
| HE800ADC110 |
HE-ADC110 |
4 channel Analog Inputs,Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc) |
| HE800ADC920 |
HE-ADC920 |
12 channel Analog Inputs (4-20mA, 0-5vdc, thermistor) ch-by-ch selectable |
| HE800THM000 |
HE-THM000 |
2 channel Thermocouple Inputs (J, K,T, E, C, R, S,+/-25mV, +-50mV, +/-100mV) |
| HE800THM100 |
HE-THM100 |
4 channel Thermocouple Inputs (J, K,T, E, C, R, S,+/-25mV, +-50mV, +/-100mV) |
| HE800THM200 |
HE-THM200 |
8 channel Thermocouple Inputs (J,K,T,E, C, R, S,+/-25mV, +-50mV, +/-100mV) |
| HE800RTD000 |
HE-RTD000 |
2 channel RTD Inputs (Pt-100, Pt-200, Pt-500, Pt-1000) |
| HE800RTD100 |
HE-RTD100 |
4 channel RTD Inputs (Pt-100, Pt-200, Pt-500, Pt-1000) |
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SmartStack Analog Ouput Modules
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Metal |
Plastic |
Description |
| HE800DAC002 |
HE-DAC002 |
2 channel Analog Outputs, Current (4-20mA) |
| HE800DAC102 |
HE-DAC102 |
4 channel Analog Outputs, Current (4-20mA) |
| HE800DAC001 |
HE-DAC001 |
2 channel Analog Outputs,Voltage (+/- 10vdc) |
| HE800DAC101 |
HE-DAC101 |
4 channel Analog Outputs,Voltage (+/- 10vdc) |
| HE800DAC106 |
HE-DAC106 |
4 channel Analog Outputs, Sourcing (0-20mA) |
| HE800DAC202 |
HE-DAC202 |
8 channel Analog Outputs, Current (0-20mA, +/- 10vdc) ch-by-ch selectable |
Product Information
Applications and Other Documents
Horner - Hot-Backup Opera...
pdf/horner/hotbackup.pdf...
Horner - Utilizing the CA...
pdf/horner/OCS CANopen Ma...
Contact us for Pricing
Operator Control Stations - OCS I/O SERIES
SmartStix™ I/O
Terminal Block Style Expandable I/O System for OCS Unlike conventional PLC I/O, SmartStix™ I/O is a new terminal-block style I/O for the Operator Control Station (OCS). It can be used to expand the I/O capacity of any OCS, and it is very cost effective as remote I/O. Because SmartStix I/O connects to any OCS CsCAN™ network port, it can be combined with SmartStack™ I/O to provide the best I/O selection for the application. And, output modules feature Electronic Short-Circuit Protection (ESCP).
Compact, DIN-rail Mounted
SmartStix I/O is extremely compact, providing 16 and 32 point digital I/O in a package only 1.5" (39mm) deep and a footprint of 2"H x 4.5"W (50 x 116mm) or 2"H x 7"W (50 x 177mm). With its small footprint, SmartStix I/O takes up very little panel space whether located in the main control panel or tucked away in a remote location. SmartStix I/O has a barrier style terminal strip and can be mounted on a DIN-rail. Plus, removable terminals make field replacement fast and convenient.
Expands I/O Capacity, Local or Remote
From the miniOCS* to the Color-Touchscreen OCS, SmartStix I/O easily expands the I/O capacity of any OCS utilizing the CsCAN network port available with every model. It is especially cost effective when added to a miniOCS. SmartStix I/O offers fast response times without sacrificing robustness, with no need for a costly I/O interface unit. In addition to its peer-to-peer capabilities, CsCAN is used as a highly efficient method of distributing SmartStix I/O up to 6000 ft* * away.
Easy to Set Up-Easy to Configure
Time and complexity to configure most remote I/O systems is a drawback. SmartStix I/O greatly reduces setup time. Just assign a unique ID to the I/O module using the integrated rotary switches, connect a 5-wire shielded cable, and add a single, simple function block to your Cscape™ control program. You'll be up and running in no time.
Click here for the SmartStix™ Product Sheet
Click here for the SmartStix™ Fieldbus Product Sheet
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Item |
SmartStix-I/O Specification |
| Bus Protocol |
CsCan (Control Station Conroller Area Network) |
| Bus Connector |
S-position terminal strip |
| Maximum Distance |
1,500 ft (500m) per segment: 4 segments max |
| Maximum Number of Nodes |
253 |
| Module Configuration Method |
Module ID set using two rotary switches |
| LED indication |
I/O status (one per point): power, module status, network status |
| Output Protection |
Electronic Short-Circuit Protection (16 and 32 Output modules only) |
| Product Certifications |
CE, UL (digital only) |
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Product Options
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Part Number |
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Description |
| Fixed Terminals |
Removable Terminals |
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| Digital |
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| HE550DIM610 |
HE559DIM610 |
16 DC Inputs (24vdc, pos/neg logic) |
| HE550DIM710 |
HE559DIM710 |
32 DC Inputs (24vdc, pos/neg logic) |
| HE550DQM601 |
HE559DQM601 |
16 DC Outputs (24vdc, neg logic, 0.5A) |
| HE550DQM606 |
HE559DQM606 |
16 DC Outputs (24vdc, pos logic, 0.5A) |
| HE550DQM701 |
HE559DQM701 |
32 DC Outputs (24vdc, neg logic, 0.5A) |
| HE550DQM706 |
HE559DQM706 |
32 DC Outputs (24vdc, pos logic, 0.5A) |
| HE550DQM602 |
HE559DQM602 |
16 Relay Outputs (250vac, 30vdc, 2.0A) |
| HE550DIQ811 |
HE559DIQ811 |
16 DC Inputs (24vdc, pos/neg logic) and 16 DC Outputs (24vdc, neg logic, 0.1A, ESCP not available) |
| Analog |
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HE559ADC970 |
12 channel Analog Inputs (current and voltage) |
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HE559MIX577 |
4 channel In/2 channel Out(current and voltage) |
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E559MIX977 |
8 channel In/4 channel Out (current and voltage) |
Contact us for Pricing
Programmable Conveyor Controls
Horner Electric introduces an innovative electrical control solution to the Conveyor market with its new line of Conveyor Controllers. Our new product family offers a variety of control solutions that will allow migration within your existing system.
Contact us for Pricing
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